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Maintenance practices encompass the strategies and actions taken to ensure equipment and systems operate efficiently and reliably over their lifecycle. They aim to prevent failures, reduce downtime, and extend the lifespan of assets through regular inspections, repairs, and updates.
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Concept
Preventive maintenance is a proactive approach aimed at maintaining equipment and facilities in optimal working condition by performing regular inspections and servicing to prevent unexpected failures. This strategy enhances asset longevity, reduces downtime, and minimizes repair costs by addressing potential issues before they escalate.
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Predictive maintenance is a proactive approach that uses data analysis tools and techniques to predict when equipment failure might occur, allowing for timely maintenance actions to prevent downtime. This approach enhances operational efficiency by reducing unexpected breakdowns and optimizing maintenance schedules, ultimately saving costs and extending equipment lifespan.
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Corrective maintenance refers to the process of repairing equipment or systems after they have failed or malfunctioned, aiming to restore them to operational condition. It is often reactive, triggered by breakdowns, and is crucial for minimizing downtime and ensuring the reliability of operations.
Reliability-Centered Maintenance (RCM) is a systematic approach to maintenance planning that focuses on ensuring the reliability and availability of equipment by prioritizing maintenance tasks based on their impact on system functions. It aims to optimize maintenance strategies by identifying the most effective and efficient maintenance practices tailored to specific operational contexts.
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Condition-Based Maintenance (CBM) is a proactive maintenance strategy that monitors the actual condition of assets to decide what maintenance needs to be done. It aims to perform maintenance at the optimal time, reducing unnecessary work and preventing unexpected equipment failures.
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Total Productive Maintenance (TPM) is a holistic approach to equipment maintenance that aims to achieve perfect production by minimizing downtime, defects, and accidents. It involves all employees, from operators to managers, in proactive and preventive maintenance activities to enhance equipment reliability and efficiency.
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Maintenance management involves the systematic approach to managing maintenance activities to ensure optimal performance, reliability, and longevity of assets. It integrates planning, execution, and monitoring to minimize downtime and costs while maximizing operational efficiency and safety.
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Asset management involves the systematic process of developing, operating, maintaining, and selling assets in a cost-effective manner. It aims to maximize the value of an investment portfolio over time while managing risk and ensuring compliance with financial regulations.
Failure Modes and Effects Analysis (FMEA) is a systematic method for evaluating processes to identify where and how they might fail, assessing the relative impact of different failures, and prioritizing actions to mitigate them. It is widely used in various industries to enhance reliability and safety by preemptively addressing potential problems before they occur.
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Root cause analysis is a systematic process used to identify the fundamental underlying causes of a problem, rather than just addressing its symptoms. It aims to prevent recurrence by implementing solutions that address these root causes, thereby improving overall system performance and reliability.
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Tire lifespan is influenced by a combination of factors including driving habits, road conditions, and maintenance practices, typically lasting between 25,000 to 50,000 miles. Regular inspections and proper inflation can significantly extend the life of a tire, ensuring safety and performance on the road.
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